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工業(yè)大麻收獲機(jī)割臺(tái)設(shè)計(jì)與試驗(yàn)
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新疆自治區(qū)博士后項(xiàng)目(10062300211)、新疆自治區(qū)重點(diǎn)研發(fā)專項(xiàng)(2022B02023-2)和大學(xué)生創(chuàng)新創(chuàng)業(yè)訓(xùn)練計(jì)劃項(xiàng)目(202310994002,、S202310994018)


Design and Test of Industrial Hemp Cutting Table
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    摘要:

    針對(duì)工業(yè)大麻機(jī)械化收獲過程中割臺(tái)作業(yè)性能和割鋪質(zhì)量差,、效率低、故障率高,、成本高,、割臺(tái)易堵塞和割刀裝置易損壞等問題,對(duì)扶禾裝置進(jìn)行理論分析,,得到了麻稈不被推倒或折斷和多株撥送條件下理想狀態(tài)甩麻轉(zhuǎn)速為 107.17~283.09 r/min;對(duì)割刀裝置進(jìn)行了運(yùn)動(dòng)學(xué)和動(dòng)力學(xué)分析,,并設(shè)計(jì)了配重塊平衡曲柄慣性力,配重塊質(zhì)量6.672 kg;基于響應(yīng)曲面分析法進(jìn)行田間試驗(yàn),,得到最佳參數(shù)組合:甩麻轉(zhuǎn)速為628.08 r/min,、行車速度為7.28 km/h、割刀轉(zhuǎn)速為502.73 r/min,,此時(shí)麻稈鋪放角,、角度差和根差分別為89.02°、5.16°和17.46 mm;基于最優(yōu)參數(shù)組合,,試驗(yàn)測(cè)定割臺(tái)麻稈鋪放角為88.20°,,角度差為4.95°,根差為18.35 mm,,與理論優(yōu)化值相對(duì)誤差均不大于4.85%,。田間試驗(yàn)結(jié)果表明,設(shè)計(jì)的割臺(tái)各項(xiàng)性能參數(shù)滿足標(biāo)準(zhǔn)技術(shù)要求,,能夠?qū)崿F(xiàn)較好的割鋪效果,,可以滿足工業(yè)大麻機(jī)械化收獲要求。

    Abstract:

    Aiming at the industrial hemp mechanized harvesting process, the cutting table operating performance and cutting and laying quality is poor, low efficiency, high failure rate, and high cost,,the cutting table is easy to be blocked and the cutter device is easy to be damaged, etc., the theoretical analysis of the harvesting device was carried out, and the ideal hemp dumping rotational speed under the conditions of the hemp stalks were not pushed down or broken and multiple plants were dialed for 107.17~283.09 r/min was obtained. Kinematics and dynamics analysis of the cutter device was done, and a counterweight block was designed to balance the inertia force of the crank,,the mass of the counterweight block was 6.672 kg;based on the response surface analysis method for field tests, the best combination of parameters were as follows:flinging speed was 628.08 r/min,traveling speed was 7.28 km/h, the cutter speed was 502.73 r/min;at this time, the stalks laying angle, the angle difference and the root difference were respectively 89.02°,,5.16° and 17.46 mm;based on the optimal parameter combination, the straw laying angle of the cutting table was 88.20°,,the angle difference was 4.95°, and the root difference was 18.35 mm, and the relative errors with the theoretical optimized values were no more than 4.85%. Field test results showed that the designed cutting table performance parameters met the standard technical requirements, which can achieve better cutting and spreading effects, and can meet the industrial hemp mechanized harvesting requirements.

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郝朝會(huì),吳宗劍,李元寶,魏道初,周建平,李素賢.工業(yè)大麻收獲機(jī)割臺(tái)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(s2):112-121. HAO Zhaohui, WU Zongjian, LI Yuanbao, WEI Daochu, ZHOU Jianping, LI Suxian. Design and Test of Industrial Hemp Cutting Table[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(s2):112-121.

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  • 收稿日期:2024-07-28
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  • 在線發(fā)布日期: 2024-12-10
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