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基于EDEM-MFBD的大蒜變剛度柔性?shī)A持輸送裝置設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2023YFD2001204)、財(cái)政部和農(nóng)業(yè)農(nóng)村部:國(guó)家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系項(xiàng)目(CARS-24-D-01)和山東省重點(diǎn)研發(fā)計(jì)劃(科技股權(quán)投資)項(xiàng)目(2024BTJH012)


Optimization and Test of Garlic Variable Stiffness Flexible Clamping Conveyor Device Based on EDEM-MFBD
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    摘要:

    針對(duì)大蒜聯(lián)合收獲機(jī)在大蒜植株夾持輸送過(guò)程中常出現(xiàn)的輸送成功率低、漏持率和斷莖率高、可靠性差等問(wèn)題,設(shè)計(jì)了一種大蒜變剛度柔性?shī)A持輸送裝置。闡述和分析了夾持輸送裝置的整體結(jié)構(gòu)和工作原理,以不同收獲期(成熟前期、中期、后期)的蘭陵四六瓣、金鄉(xiāng)雜交蒜、金杞早熟蒜品種作為研究對(duì)象,開(kāi)展不同含水率下大蒜莖稈的物理特性試驗(yàn),通過(guò)理論計(jì)算和力學(xué)分析,對(duì)關(guān)鍵部件進(jìn)行了優(yōu)化設(shè)計(jì);分析夾持輸送的工作過(guò)程,確定了影響其作業(yè)性能的關(guān)鍵因素,建立夾持輸送裝置EDEM-MFBD耦合仿真模型并進(jìn)行仿真試驗(yàn),探究了夾持輸送裝置不同作業(yè)參數(shù)對(duì)大蒜莖稈受力的影響。以?shī)A持輸送速度與前進(jìn)速度速比、喂入角和浮動(dòng)輪彈性系數(shù)為試驗(yàn)因素,以輸送成功率、漏持率和斷莖率為試驗(yàn)指標(biāo),進(jìn)行二次回歸正交旋轉(zhuǎn)組合試驗(yàn),建立各試驗(yàn)指標(biāo)與試驗(yàn)因素的回歸模型,并確定了夾持輸送裝置的最優(yōu)作業(yè)參數(shù)。試驗(yàn)結(jié)果表明,當(dāng)夾持輸送速度與前進(jìn)速度速比為2.31、喂入角為6.2°、浮動(dòng)輪彈性系數(shù)為3.95N/mm時(shí),工作性能最佳,此時(shí)輸送成功率為97.21%,漏持率為1.06%,斷莖率為1.73%。為驗(yàn)證優(yōu)化后的夾持輸送裝置作業(yè)性能,進(jìn)行臺(tái)架試驗(yàn),試驗(yàn)結(jié)果與回歸模型預(yù)測(cè)的結(jié)果基本一致。

    Abstract:

    Aiming to address the common issues of low conveying success rate, high miss holding rate, high stem breakage rate, and poor reliability in the process of clamping and conveying garlic plants by garlic combine harvesters, a kind of variable stiffness flexible clamping conveying device for garlic was designed. The overall structure and working principle of the clamping conveying device were elaborated and analyzed. Taking different harvest periods (early stage, middle stage, late stage) of Lanling 46 cloves garlic, Jinxiang hybrid garlic, and Jinqi early maturing garlic varieties as research objects, physical property tests of garlic stems under different moisture contents were carried out. Through theoretical calculation and mechanical analysis, key components were optimized;the working process of clamping conveying was analyzed to determine the key factors affecting its performance. An EDEM-MFBD coupling simulation model of the clamping conveying device was established and simulated to explore the influence of different operating parameters on the stress of garlic stems. Taking the speed ratio of clamping conveying speed to forward speed, feeding angle, and elastic coefficient of floating wheel as test factors, and the conveying success rate, miss holding rate, and stem breakage rate as test indexes, a quadratic regression orthogonal rotation combination test was conducted. Regression models of each test index with test factors were established, and the optimal operating parameters of the clamping conveying device were determined. The test results showed that when the speed ratio of clamping conveying to forward speed was 2.31, the feeding angle was 6.2°, and the elastic coefficient of the floating wheel was 3.95N/mm, the working performance was the best. At this time, the conveying success rate was 97.21%, the miss holding rate was 1.06%, and the stem breakage rate was 1.73%. In order to verify the working performance of the optimized clamping conveying device, a bench test was carried out, and the test results were basically consistent with the predicted results of the regression model.

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侯加林,劉魯鵬,趙桂洋,李玉華,辛麗,侯瑞.基于EDEM-MFBD的大蒜變剛度柔性?shī)A持輸送裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2025,56(6):362-373. HOU Jialin, LIU Lupeng, ZHAO Guiyang, LI Yuhua, XIN Li, HOU Rui. Optimization and Test of Garlic Variable Stiffness Flexible Clamping Conveyor Device Based on EDEM-MFBD[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(6):362-373.

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  • 收稿日期:2024-03-14
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  • 在線發(fā)布日期: 2025-06-10
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