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逆流鉤拽式殘膜混合物清洗分離裝置設(shè)計(jì)與試驗(yàn)
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新疆維吾爾自治區(qū)重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022B02033-2)和新疆農(nóng)墾科學(xué)院創(chuàng)新團(tuán)隊(duì)項(xiàng)目(NCG202302)


Design and Test of Countercurrent Hook-type Residual Film Mixture Cleaning and Separation Device
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    摘要:

    針對(duì)現(xiàn)有風(fēng)選式膜雜分離裝置分離出的殘膜附土量較高,而水洗式膜雜分離裝置能耗較高且用水量較大等問題,設(shè)計(jì)了一種逆流鉤拽式殘膜混合物清洗分離裝置。通過對(duì)主要工作部件進(jìn)行設(shè)計(jì)與動(dòng)力學(xué)分析,確定了鉤膜齒鏈的作業(yè)條件、螺旋輸送器轉(zhuǎn)速范圍、排雜電機(jī)轉(zhuǎn)速范圍以及水循環(huán)系統(tǒng)所需水泵型號(hào)。以鉤膜齒鏈速度、平均流速以及出水口高度為試驗(yàn)因素,以殘膜分離率和殘膜潔凈率為試驗(yàn)指標(biāo)進(jìn)行了響應(yīng)面試驗(yàn)。對(duì)試驗(yàn)結(jié)果進(jìn)行了方差分析,得出各試驗(yàn)因素對(duì)殘膜分離率的影響由大到小為:出水口高度、平均流速、鉤膜齒鏈速度;對(duì)殘膜潔凈率的影響由大到小為:平均流速、鉤膜齒鏈速度、出水口高度。對(duì)試驗(yàn)指標(biāo)進(jìn)行了參數(shù)優(yōu)化,得到最優(yōu)參數(shù)組合為:鉤膜齒鏈速度0.196m/s、平均流速1.51m/s、出水口高度457.0mm,此時(shí)殘膜分離率和殘膜潔凈率分別為89.95%和93.46%。對(duì)優(yōu)化結(jié)果進(jìn)行試驗(yàn)驗(yàn)證,得到殘膜分離率和殘膜潔凈率分別為88.72%和92.35%。

    Abstract:

    In view of the problems that the existing wind selection residual film impurity separation device separates the residual film with soil, while the water-washing residual film impurity separation device consumes lots of energy and water, a countercurrent hook-type residual film mixture cleaning and separation device was designed. Through the design and dynamic analysis of the main working components, the operating conditions of the hook film tooth chain, the spiral conveyor speed range, the impurity removal motor speed range, and the water pump model required for the water circulation system were determined. A response surface test was conducted with the hook residual film tooth chain speed, the average flow rate and the water outlet height as test factors, and the residual film separation rate and the residual film cleaning rate as test indicators. A variance analysis was conducted on the test results, and it was concluded that the influence of each test factor on the residual film separation rate from large to small was the water outlet height,the average flow rate,the hook residual film tooth chain speed;the influence on the residual film cleanliness rate from large to small was the average flow rate,the hook residual film tooth chain speed,the water outlet height. The parameters of the test indicators were optimized, and the optimal parameter combination was obtained: the hook residual film tooth chain speed was 0.196m/s, the average flow rate was 1.51m/s, and the water outlet height was 457.0mm. At this time, the residual film separation rate and the residual film cleaning rate were 89.95% and 93.46%. The optimization results were experimentally verified, and the residual film separation rate and residual film cleanliness rate were obtained as 88.72% and 92.35%, respectively.

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謝建華,劉旺,曹肆林,黃偉榮,張佳,李沅澤,孟慶河.逆流鉤拽式殘膜混合物清洗分離裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2025,56(6):397-408. XIE Jianhua, LIU Wang, CAO Silin, HUANG Weirong, ZHANG Jia, LI Yuanze, MENG Qinghe. Design and Test of Countercurrent Hook-type Residual Film Mixture Cleaning and Separation Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(6):397-408.

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  • 收稿日期:2024-03-26
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  • 在線發(fā)布日期: 2025-06-10
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