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高地隙植保機車身姿態(tài)主動調(diào)控系統(tǒng)設(shè)計與試驗
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國家自然科學基金面上項目(52175212)和安徽省科技特派員專項項目(2022296906020008)


Design and Experiment of Active Attitude Adjustment System for High Ground Gap Plant Protection Machine
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    摘要:

    為解決高地隙植保機因自身重心過高和受田間不平整地面導致車身穩(wěn)定性變差、易傾覆等問題,本文以高地隙植保機車身姿態(tài)為研究對象,設(shè)計開發(fā)了一款高地隙植保機車身姿態(tài)調(diào)控系統(tǒng)。首先基于運動學解析理論建立各支撐點到達車身水平位置時液壓缸位移與傾角變化的運動學模型;其次設(shè)計四點獨立調(diào)控液壓系統(tǒng),對關(guān)鍵參數(shù)進行計算,匹配選型相應(yīng)的液壓元件;然后運用RecurDyn和AMESim軟件對車身姿態(tài)調(diào)整情況進行機械-液壓仿真,仿真結(jié)果表明,在縱坡和橫坡工況下,最大俯仰角偏差為0.19°,最大側(cè)傾角偏差為0.1°,響應(yīng)時間為4.25s;翻越高度200mm田埂時最大俯仰角偏差為0.28°,最大側(cè)傾角偏差為0.17°。最后開展了樣機性能試驗。試驗結(jié)果表明,橫坡與縱坡工況下最大側(cè)傾角偏差為0.12°,最大俯仰角偏差為0.36°,調(diào)節(jié)角度絕對值均小于0.5°,越埂過程中俯仰角95%以上的時間保持在±0.5°以內(nèi),受地形影響較小。樣機試驗結(jié)果曲線與仿真結(jié)果曲線相符合,驗證了姿態(tài)調(diào)控系統(tǒng)的有效性,為研究農(nóng)業(yè)機械底盤姿態(tài)調(diào)節(jié)系統(tǒng)提供了理論參考。

    Abstract:

    In order to address the issues of decreased stability and susceptibility to overturning in high ground clearance crop protection machinery caused by its high center of gravity and uneven terrain, focusing on the attitude control of the vehicle body of such machinery, a high ground clearance crop protection machinery attitude control system was developed. Firstly, based on kinematic analysis theory, a kinematic model was established to relate the displacement of hydraulic cylinders to the change in inclination angle when each supporting point reached the horizontal position of the vehicle body. Secondly, a fourpoint independent control hydraulic system was designed, and key parameters were calculated to select appropriate hydraulic components. Then, mechanical-hydraulic simulations of vehicle attitude adjustment were conducted by using RecurDyn and AMESim software. Simulation results indicated that under longitudinal and transverse slope conditions, the maximum pitch angle deviation was 0.19° and the lateral angle deviation was 0.1°. When traversing a 200mm high ridge, the maximum pitch angle deviation was 0.28° and the maximum roll angle deviation was 0.17°. Finally, prototype performance tests were carried out. The test results showed that under transverse and longitudinal slope conditions, the maximum lateral angle deviation was 0.21°, and the maximum pitch angle deviation was 0.36°, with absolute adjustment angles all less than 0.5°. During ridge crossing, the pitch angle remained within ±0.5° for over 95% of the time, with minimal terrain influence. The curves of prototype test results aligned closely with those obtained from simulation analysis, validating the effectiveness of the attitude control system and providing theoretical reference for the study of agricultural machinery chassis attitude adjustment systems.

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蔡增賓,謝東波,陳黎卿,劉立超,朱俊文,張留洋.高地隙植保機車身姿態(tài)主動調(diào)控系統(tǒng)設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2025,56(6):691-701. CAI Zengbin, XIE Dongbo, CHEN Liqing, LIU Lichao, ZHU Junwen, ZHANG Liuyang. Design and Experiment of Active Attitude Adjustment System for High Ground Gap Plant Protection Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(6):691-701.

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  • 收稿日期:2024-04-25
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  • 在線發(fā)布日期: 2025-06-10
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